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DW 240-H

Twin Twist Mixer DW 240-H

The twin twist mixer from Koenig ensures that you lay the groundwork for top product quality already during dough processing. The consistent implementation of the hygienic design “H” in the Koenig product portfolio has been applied also to the twin twist mixer. Thus the DW 240-H can be entirely cleaned with splash water (low pressure water).
  • Download leaflet DW240-H
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    Menes

    Dough sheeting line Menes

    When developing the Menes dough sheeting line, Koenig focused on the possibility to produce specialty breads, bread rolls and bread roll specialties from the dough sheet. This resulted in a sophisticated modular design which enables Koenig to individually meet the multifaceted customer needs and product requirements in the bakery sector world-wide.
  • Download leaflet Menes line
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    Board Handling

    Board Handling

    The board handling system transfers the boards and phases them with all the units of the line, starting from the make-up section where the boards are loaded, up to their unloading and return, cyclically.
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    Proofing

    Step Proofer

    The step proofer is a modular unit providing a gentle and uniform treatment of the product on boards. Its compact design, hygienic construction and high quality components assure the best efficiency and production flexibility in a reduced footprint.

     

    The proofer is fully enclosed by thermo-insulated panels, yet all mechanical components are easily accessible for maintenance purposes. Inside the proofer, the boards move thanks to a chain lifting system and to a horizontal positioning system. 

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    Cutting

    Product Cutting Unit

    The product cutting unit cuts by a series of rotating blades managed by robots, the product stopped in phase on the conveyor underneath.

     

    Before cutting, the position of the product is checked by a scan system.

     

    Possible cut adjustments: number, angle, depth, penetration inclination.

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    Oven unloading

    board unloader / oven feeder

    The board unloader / oven feeder takes the product from the boards and transfers it to the oven loading elevator.
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    MDI Stratos

    MDI Stratos (multideck tunnel oven)

    The indirectly heated multi-deck tunnel oven MDI Stratos is an extraordinary combination of compact design, modularity, power and control. The heat transfer to the product takes place mainly by radiation, but also by contact and natural convection. The decks are totally independent, also allowing the management of different production rates and/or different products to be baked simultaneously.
  • Download leaflet tunnel ovens
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    Oven unloading

    Oven outfeeder / Cooler feeder

    The oven outfeeder / cooler feeder receives the product from the oven unloading elevator and transfer it to the cooler.
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    Spiral cooler

    Spiral Cooler

    The spiral cooler is an endless conveyor belt system providing natural and uniform cooling for the products before the following process, whether it is slicing, freezing or packaging.

     

    This cooler, besides combining high capacity and small footprint, also stands out for its high flexibility, thanks to the simple adjustment of the product throughput-time inside the unit.

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    Spiral freezer

    Spiral freezer

    The spiral freezer is a continuous freezing system allowing the product to reach the optimum core temperature for conservation, with a special attention to sanitation and efficiency requirements. The freezer is fully enclosed by thermo-insulated panels and its internal conditions are maintained by a series of evaporators.

     

    This freezer, besides combining high capacity and small footprint, also stands out for its high flexibility, thanks to the simple adjustment of the product throughput-time inside the unit.

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    Board cleaning

    Board Cleaning

    The board cleaning system dries, wipes and sterilizes the boards after product taking.
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    Buffering

    Step Buffer

    The step buffer works:
    • buffering  a quantity of empty boards corresponding to those not contained in the proofer

    • in case of line stops (make-up product change, anomalies, …), buffering a quantity of empty boards corresponding to the line off-time.

     

    Inside the buffer, the boards move thanks to a chain lifting system.

  • Premium bread line +
    Twin Twist Mixer DW 240-H
    +
    Dough sheeting line Menes
    +
    Board Handling
    +
    Step Proofer
    +
    Product Cutting Unit
    +
    Board unloader / Oven feeder
    +
    MDI Stratos (multideck tunnel oven)
    +
    Oven outfeeder / Cooler feeder
    +
    Spiral Cooler
    +
    Spiral Freezer
    +
    Board Cleaning
    +
    Step Buffer
    • Premium bread line consisting of

      • Twin Twist Mixer DW 240-H (hygienic design)
      • Dough sheeting line Menes
      • Board handling system
      • Step proofer
      • Product cutting unit
      • Board unloader / oven feeder
      • MDI (indirectly heated multi-deck tunnel oven) STRATOS
      • Oven outfeeder / cooler feeder
      • Spiral cooler
      • Spiral freezer
      • Board cleaning unit
      • Step buffer
    • Twin Twist Mixer DW 240-H

      The twin twist mixer from Koenig ensures that you lay the groundwork for top product quality already during dough processing. The consistent implementation of the hygienic design “H” in the Koenig product portfolio has been applied also to the twin twist mixer. Thus the DW 240-H can be entirely cleaned with splash water (low pressure water).
    • Main features

      Hygienic Design   The hygienic design of the DW 240-H is characterized by the following features:
      • machine frame and machine head completely sealed
      • stainless steel claddings
      • stainless steel switch cabinet
      • stainless steel bowl clamping driven by friction-wheel
      • drain holes in the base plates for machine frame and machine head
      • dust-proof cover of mixing bowl
      • IP65 touchpanel

      More information about DW 240 / DW240-H

    • Photos

             DW 240 in Hygienebauart H | DW 240 in hygienic design HDW 240 in Hygienebauart H | DW 240 in hygienic design HDW 240 in Hygienebauart H | DW 240 in hygienic design HDW 240 in Hygienebauart H | DW 240 in hygienic design HDW 240 in Hygienebauart H | DW 240 in hygienic design HDW 240 in Hygienebauart H | DW 240 in hygienic design HDW 240 in Hygienebauart H | DW 240 in hygienic design HDW 240 in Hygienebauart H | DW 240 in hygienic design HDoppelwellenknetmaschine DW240-H | Twin Twist Mixer DW240-H
    • Video

    • Dough sheeting line Menes

      When developing the Menes dough sheeting line, Koenig focused on the possibility to produce specialty breads, bread rolls and bread roll specialties from the dough sheet. This resulted in a sophisticated modular design which enables Koenig to individually meet the multifaceted customer needs and product requirements in the bakery sector world-wide.
    • Main features

      • dough throughput of up to 5,000 kg per hour
      • available in working width 600/800/1,200 and 1,600 mm
      • usable dough sheet width of 500/700/1,100 and 1,500 mm, depending on dough consistency
      • dough belt thickness of 1 mm - 70 mm
      • fully developed modular design with a wide range of tools; further modules can be added at any time
      • one-of-a-kind width-adjustable dough sheet processing system for a homogeneous dough sheet right from the start
      • dough sheet processing system for dough yields of 150-185, depending on flour quality
      • „Twin Sat“ twin satellite head for the most gentle dough processing
      • smooth, easy to clean claddings for the most stringent hygiene demands
      • for various different doughs, such as puff pastry, Danish pastry, pizza doughs, ciabatte, baguettes, etc.

       

      More about Menes line

    • Menes the variable modular concept

    • Photos

       GuillotineGuillotine Produktion von Ciabatta | Production of CiabattaQuerroller | Cross rollerStanzwerkzeuge | Stamping tools              Doppelsatellitenkopf | Double satellite headDoppelsatellitenkopf | Double satellite headLängsschneideeinheit | longitudinal cutting unitProduktion von Brot | Production of breadWickeldorne | Convoluting shoesWickeldorne | Convoluting shoes Produktion von Brot I Production of BreadPizzaProduktion von Brot I Production of BreadBaguetteProduktion von Brot I Production of BreadCiabattaBaguetteCiabattaMehrkornbrot I Multigrain Bread
    • Video

    • Board Handling

      The board handling system transfers the boards and phases them with all the units of the line, starting from the make-up section where the boards are loaded, up to their unloading and return, cyclically.
    • Main features

      Unit equipped with

      • drive units with motors, gearboxes and mechanical movement transmission systems
      • boards turner
      • phase units
      • transfer units
      • synchronization system with the make-up line

       

      Features:

      • unit type: table top chains / rollers / belts 
      • (conveyors) movement
      • start-stop (transfer/phase units)
      • variable speed
      • speed adjustment with electric motors by frequency converters

       

       

    • Step Proofer

      The step proofer is a modular unit providing a gentle and uniform treatment of the product on boards. Its compact design, hygienic construction and high quality components assure the best efficiency and production flexibility in a reduced footprint.

       

      The proofer is fully enclosed by thermo-insulated panels, yet all mechanical components are easily accessible for maintenance purposes. Inside the proofer, the boards move thanks to a chain lifting system and to a horizontal positioning system. 

    • Main features

      The climate control unit provides for a very accurate setting of all the proofing parameters (temperature and humidity) and ensures the maintenance of uniform and constant proofing conditions within every area of the chamber.

       

      • suitable for product on/in boards, pans, moulds
      • standard working widths: 800, 1,000, 1,200, 1,600, 2,400 mm
      • no limitations in capacity
      • various layout combinations
      • modular construction
      • stainless steel standard execution
      • high standard of hygiene
      • adjustable process time
      • high precision conditioning system controlling heating, cooling and humidity
      • ground and elevated walkways for accessibility
      • same mechanical design can be used for coolers, freezers and storage
    • Photos

      Step proofer
    • Product Cutting Unit

      The product cutting unit cuts by a series of rotating blades managed by robots, the product stopped in phase on the conveyor underneath.

       

      Before cutting, the position of the product is checked by a scan system.

       

      Possible cut adjustments: number, angle, depth, penetration inclination.

    • Main features

      Unit equipped with

      • high speed blades positioning and rotating systems
      • product conveyor

       

       Features:

      • unit type: robots / high speed rotating blades, self cleaning
      • start-stop movement
      • working area 2500x1250mm
      • 4 robots/blades
    • Board unloader / Oven feeder

      The board unloader / oven feeder takes the product from the boards and transfers it to the oven loading elevator.
    • Main features

      • belt retracting conveyor
      • start-stop movement
      • variable speed
      • speed adjustment with electric motors by frequency converters
      • stainless steel design
    • MDI Stratos (multideck tunnel oven)

      The indirectly heated multi-deck tunnel oven MDI Stratos is an extraordinary combination of compact design, modularity, power and control. The heat transfer to the product takes place mainly by radiation, but also by contact and natural convection. The decks are totally independent, also allowing the management of different production rates and/or different products to be baked simultaneously.
    • Main features

      The advanced power system PWR (Power Where/When Required), Koenig‘s advanced power distribution and thermoregulation method, allows a careful control of calorie intake onto the product and of the baking environment in each zone of the oven, also ensuring the maximum energy efficiency. 

       

      MDI Stratos can additionally be equipped with Koenig’s system FAJ (Forced Air Jet), in case of products requiring a local mixed radiant/convection baking.

       

      • for baking loose products, in pans or moulds
      • standard conveyor width: 2,500 mm
      • baking surface up to 500 sqm
      • baking temperatures from 100°C to 300°C
      • up to 6 decks
      • baking chamber of each deck divided in up to 4 zones with dedicated burners for independent temperature setting
      • gas or oil burners with a high modulation ratio
      • independent control of top and bottom heat of each zone by means of dedicated damper
      • fine tuning of lateral heat distribution in each zone by means of micro-dampers controlling flow of each radiant section
      • forced steam extraction with adjustable damper for each zone
      • possibility to install a baking conveyor pre-heating section
      • high precision steaming section at infeed
      • no influence between the decks (fully enclosed)
      • low heat losses thanks to the compact design, to the conveyors running inside the baking chambers and to the efficient insulation
      • inspection doors can be installed in each zone
      • baking conveyor with stone plates (MDI-SP), metal plates (MDI-MP), wire-mesh (MDI -WM) or metal slats (MDI-MS)
      • equipped with conveyor and baking chamber cleaning systems
      • possibility to operate with different feeding / discharge lines
      • high speed elevators for loading and unloading
      • modular construction and small footprint
    • Oven outfeeder / Cooler feeder

      The oven outfeeder / cooler feeder receives the product from the oven unloading elevator and transfer it to the cooler.
    • Main features

      • belt retracting conveyor
      • start-stop movement
      • variable speed
      • speed adjustment with electric motors by frequency converters
      • stainless steel design
    • Spiral Cooler

      The spiral cooler is an endless conveyor belt system providing natural and uniform cooling for the products before the following process, whether it is slicing, freezing or packaging.

       

      This cooler, besides combining high capacity and small footprint, also stands out for its high flexibility, thanks to the simple adjustment of the product throughput-time inside the unit.

    • Photos

      Spiral coolerSpiral coolerSpiral coolerSpiral coolerSpiral cooler
    • Main features

      • complete ambient spiral and freezing cooling system
      • 30mins ambient and 47mins freezing -based on line
      • speed: 12 m per min
      • spiral freezer belt washing
      • spiral freezer CIP cleaning system
      • variable speed (min/max): 7-21 m/min
      • variable resting time (min/max): 34 – 102 min
    • Video

    • Spiral Freezer

      The spiral freezer is a continuous freezing system allowing the product to reach the optimum core temperature for conservation, with a special attention to sanitation and efficiency requirements. The freezer is fully enclosed by thermo-insulated panels and its internal conditions are maintained by a series of evaporators.

       

      This freezer, besides combining high capacity and small footprint, also stands out for its high flexibility, thanks to the simple adjustment of the product throughput-time inside the unit.

    • Main features

      • complete ambient spiral and freezing cooling system
      • 30mins ambient and 47mins freezing -based on line
      • speed: 12 m per min
      • spiral freezer belt washing
      • spiral freezer CIP cleaning system
      • variable speed (min/max): 7-21 m/min
      • variable resting time (min/max): 34 – 102 min
    • Board Cleaning

      The board cleaning system dries, wipes and sterilizes the boards after product taking.
    • Main features

      The board cleaning system is composed by:

       

      • Cleaning system
        This unit, PLC controlled, is installed on the boards return conveyor and is composed by a rotating brush in plastic material, suitable for safeguarding the boards surface and a collection pan.

       

      • Sterilization system
        This unit, PLC controlled, is installed on the boards return conveyor and is composed by UV lamps acting on the boards surface in order to prevent the formation of mould.
    • Step Buffer

      The step buffer works:
      • buffering  a quantity of empty boards corresponding to those not contained in the proofer

      • in case of line stops (make-up product change, anomalies, …), buffering a quantity of empty boards corresponding to the line off-time.

       

      Inside the buffer, the boards move thanks to a chain lifting system.

    • Main features

      • frame of the buffer is composed by stainless steel tubes
      • inside the buffer, boards move thanks to a chain lifting system
      • angle supports in stainless steel design
      • angle supports chains movement is executed by a gear motor and a mechanical transmission
      • tension of the chains is obtained by means of spring tension systems
      • speed adjustment  wiht electric motors by frequency converters
      • start-stop movement
      • structure composed of tube frames on which all working units are placed
      • series of removable guards for the working area

       

    TRY US AT THE CUSTOMER TECHNOLOGY CENTRE!

    Trust evolves from good experience and reliability

    So you won't buy a pig in a poke: You can put Koenig machines through the acid test at our Customer Technology Centre.

    Visit us at our Customer Technology Centre in Graz or Dinkelsbühl. Together with you, we will reach optimal results with your recipes and raw materials. We won't stop until you are satisfied.

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    +43 316.6901.739

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