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DW 240-H

Twin Twist Mixer DW 240-H

The twin twist mixer from Koenig ensures that you lay the groundwork for top product quality already during dough processing. The consistent implementation of the hygienic design “H” in the Koenig product portfolio has been applied also to the twin twist mixer. Thus the DW 240-H can be entirely cleaned with splash water (low pressure water).
  • Download leaflet DW240-H
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    Pre-proofer line

    Pre proofer line

    Due to the modular system of our pre-proofer lines, the combination possibilities are virtually unlimited. The high performance roll lines adapt to your wishes.
  • Download leaflet Industrial lines
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    Proofer Loading

    Proofer Loading Unit

    The proofer loading unit receives the product from the make-up and transfers it to the tray proofer by means of a retracting unit.
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    Proofing

    Tray Proofer

    The tray proofer is a modular unit providing a gentle and uniform treatment of the product.
     

    The proofer is fully enclosed by thermo-insulated panels, yet all mechanical components are easily accessible for maintenance purposes.

    Inside the proofer, the trays movement is executed by a mechanical transmission ensuring the movement to the toothed wheel of the main chains.

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    Cutting unit

    Product Cutting Unit

    The product cutting unit cuts by a series of rotating blades managed by robots, the product stopped in phase on the conveyor underneath.
     

    Before cutting, the position of the product is checked by a scan system.

     

    Possible cut adjustments: number, angle, depth, penetration inclination.

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    Product Transferring Unit

    Product Transferring Conveyor

    The product transferring conveyor is composed by a series of conveyor belts which unload
    the product from the tray proofer and transfer it to the oven loading.
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    PU Integral

    PU Integral

    The PU Integral automatic industrial baking oven features its independent baking zones for the regulation of temperature, air volume and humidity that enable optimised product quality for all baked goods. To achieve this, Koenig uses for the PU Integral an innovative sealing system for the individual baking zones.
  • Download leaflet PU Integral
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    Spiral cooler

    Spiral Cooler

    The spiral cooler is an endless conveyor belt system providing natural and uniform cooling for the products before the following process, whether it is slicing, freezing or packaging.

     

    This cooler, besides combining high capacity and small footprint, also stands out for its high flexibility, thanks to the simple adjustment of the product through-put time inside the unit.

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    Spiral freezer

    Spiral Freezer

    The spiral freezer is a continuous freezing system allowing the product to reach the optimum core temperature for conservation, with a special attention to sanitation and efficiency requirements. The freezer is fully enclosed by thermo-insulated panels and its internal conditions are maintained by a series of evaporators.

     

    This freezer, besides combining high capacity and small footprint, also stands out for its high flexibility, thanks to the simple adjustment of the product permanence time inside the unit.

  • Roll line +
    Twin Twist Mixer DW 240-H
    +
    Pre-proofer line
    +
    Proofer Loading Unit
    +
    Tray Proofer
    +
    Product Cutting Unit
    +
    Product Transferring Conveyor
    +
    PU Integral
    +
    Spiral Cooler
    +
    Spiral freezer
    • Roll line consisting of

      • Twin Twist Mixer DW 240-H (hygienic design)
      • Pre-proofer line
      • Proofer loading unit
      • Tray proofer
      • Cutting unit
      • Product transferring unit
      • PU Integral baking oven
      • Spiral cooler
      • Spiral freezer
    • Twin Twist Mixer DW 240-H

      The twin twist mixer from Koenig ensures that you lay the groundwork for top product quality already during dough processing. The consistent implementation of the hygienic design “H” in the Koenig product portfolio has been applied also to the twin twist mixer. Thus the DW 240-H can be entirely cleaned with splash water (low pressure water).
    • Main features

      Hygienic Design   The hygienic design of the DW 240-H is characterized by the following features:
      • machine frame and machine head completely sealed
      • stainless steel claddings
      • stainless steel switch cabinet
      • stainless steel bowl clamping driven by friction-wheel
      • drain holes in the base plates for machine frame and machine head
      • dust-proof cover of mixing bowl
      • IP65 touchpanel

      More information about DW 240 / DW240-H

    • Photos

             DW 240 in Hygienebauart H | DW 240 in hygienic design HDW 240 in Hygienebauart H | DW 240 in hygienic design HDW 240 in Hygienebauart H | DW 240 in hygienic design HDW 240 in Hygienebauart H | DW 240 in hygienic design HDW 240 in Hygienebauart H | DW 240 in hygienic design HDW 240 in Hygienebauart H | DW 240 in hygienic design HDW 240 in Hygienebauart H | DW 240 in hygienic design HDW 240 in Hygienebauart H | DW 240 in hygienic design HDoppelwellenknetmaschine DW240-H | Twin Twist Mixer DW240-H
    • Video

    • Pre-proofer line

      Due to the modular system of our pre-proofer lines, the combination possibilities are virtually unlimited. The high performance roll lines adapt to your wishes.
    • Main features

      Apart from the impressive performance data, the perfect make of the L series is revealed in its many details. When they all function smoothly, they add up to a perfect machine.

       

      Whether Kaiser rolls, Rhenish cut rolls, Styrian long rolls, Berlin rolls, Wachauer bread rolls or Rose rolls and much, much more! You decide what you want to produce and how you want to produce it. We supply you with everything you need to do it.

       

      Due to the modular system, possible combinations are virtually unlimited with Koenig. Because our high-performance industrial lines adapt to the individual wishes of our customers optimally. Thus we are able to guarantee you that we will find the best solution for your needs. We know practically every traditional, local and regional baked product in the world and know how to produce them with premium quality and the greatest cost-efficiency.

       

      Performance features:

       

      • monoline for top hourly capacity or multifunctional line for the greatest possible product diversity
      • hourly capacity up to 36,000 pieces
      • modular system for the configuration of the line according to your needs
      • multiple rounds of cutting, seeding, lye application, etc. are possible
      • final prover with insulation cladding and controlled climate available
      • equipment with swing cleaning, vacuuming and infra-red sterilisation station is possible
      • available with modem connection for remote maintenance
    • Detailed Photos

      Besprühung der Teiglinge | Spraying of dough piecesBestreuung der Teiglinge | Seeding of dough piecesgewickelte Teiglinge zB Kornspitz | convoluted dough pieces e.g. KornspitzKurvenband | Cam beltKurvenband | Cam beltProduktion von Kaisersemmeln | Production of Kaiser rollsProduktion von Kaisersemmeln | Production of Kaiser rollsProduktion von Kaisersemmeln | Production of Kaiser rollsProduktion von Kornspitz | Production of KornspitzAusgabe der Teiglinge vom Rex Automat | Discharge of dough pieces from Rex AutomatÜbergabe der rundgewirkten Teiglinge auf das Spreizband | Transfer of rounded dough pieces on spreading finger beltWickelschuhe | Convoluting shoes
    • Video

    • Proofer Loading Unit

      The proofer loading unit receives the product from the make-up and transfers it to the tray proofer by means of a retracting unit.
    • Photos

      Spiral coolerSpiral coolerSpiral coolerSpiral coolerSpiral cooler
    • Main features

      • complete ambient spiral and freezing cooling system
      • 30mins ambient and 47mins freezing -based on line
      • speed: 12 m per min
      • spiral freezer belt washing
      • spiral freezer CIP cleaning system
      • variable speed (min/max): 7-21 m/min
      • variable resting time (min/max): 34 – 102 min
    • Video

    • Tray Proofer

      The tray proofer is a modular unit providing a gentle and uniform treatment of the product.
       

      The proofer is fully enclosed by thermo-insulated panels, yet all mechanical components are easily accessible for maintenance purposes.

      Inside the proofer, the trays movement is executed by a mechanical transmission ensuring the movement to the toothed wheel of the main chains.

    • Photos

      Spiral coolerSpiral coolerSpiral coolerSpiral coolerSpiral cooler
    • Main features

      • complete ambient spiral and freezing cooling system
      • 30mins ambient and 47mins freezing -based on line
      • speed: 12 m per min
      • spiral freezer belt washing
      • spiral freezer CIP cleaning system
      • variable speed (min/max): 7-21 m/min
      • variable resting time (min/max): 34 – 102 min
    • Video

    • Product Cutting Unit

      The product cutting unit cuts by a series of rotating blades managed by robots, the product stopped in phase on the conveyor underneath.
       

      Before cutting, the position of the product is checked by a scan system.

       

      Possible cut adjustments: number, angle, depth, penetration inclination.

    • Photos

      Spiral coolerSpiral coolerSpiral coolerSpiral coolerSpiral cooler
    • Main features

      • complete ambient spiral and freezing cooling system
      • 30mins ambient and 47mins freezing -based on line
      • speed: 12 m per min
      • spiral freezer belt washing
      • spiral freezer CIP cleaning system
      • variable speed (min/max): 7-21 m/min
      • variable resting time (min/max): 34 – 102 min
    • Video

    • Product Transferring Conveyor

      The product transferring conveyor is composed by a series of conveyor belts which unload
      the product from the tray proofer and transfer it to the oven loading.
    • Photos

      Spiral coolerSpiral coolerSpiral coolerSpiral coolerSpiral cooler
    • Main features

      • complete ambient spiral and freezing cooling system
      • 30mins ambient and 47mins freezing -based on line
      • speed: 12 m per min
      • spiral freezer belt washing
      • spiral freezer CIP cleaning system
      • variable speed (min/max): 7-21 m/min
      • variable resting time (min/max): 34 – 102 min
    • Video

    • PU Integral

      The PU Integral automatic industrial baking oven features its independent baking zones for the regulation of temperature, air volume and humidity that enable optimised product quality for all baked goods. To achieve this, Koenig uses for the PU Integral an innovative sealing system for the individual baking zones.
    • Main features

      The PU Integral automatic industrial baking oven features its independent baking zones for the regulation of temperature, air volume and humidity that enable optimised product quality for all baked goods. To achieve this, Koenig uses for the PU Integral an innovative sealing system for the individual baking zones. This way, the oven works similar to several individual ovens, adjusted to the different baking time. The production of part-baked products with very short baking times is realised with two independently working loading trolleys.

       

      Performance features:

      • High product variety with best baking results

         

        • individual baking zones ensure ideal baking results for all products for par-baked and ready baked products such as for example: wheat rolls, lye bread rolls, freely set bread, tin loaves, pastry and pizza
        • baking pates in various thicknesses available in perforated or solid execution, for rye bread rolls and special bread rolls, also teflon-coated or with a thin stone layer
        • up to four independent individual baking zones enable exact regulation and control of temperature, air quantity and humidity during the baking process.
        • for an ideal baking process, the following parameters may be set independently for each zone:
          • zone humidity – controlled by measuring the actual value
          • zone temperature – controlled by measuring the actual value of the zone’s individual heater
        • our innovative sealing system for the individual zones is the precondition for the zone independent control and thus ideal baking results
        • the use of two independently working loading trolleys can reduce the cycle and baking time considerably
        • independent sensory test showed excellent baking properties for par-baked bread rolls

         

        No contradiction: Large baking area – small footprint

         

        • the compact design requires minimum footprint compared to conventional tunnel or deck ovens
      • Automatic loading system included

         

        • horizontal transport system for loading and unloading the oven
        • the products can be fed via a transfer belt or a retracting unit
        • the use of two independently working loading trolleys can reduce the baking time considerably
        • the automatic depanning unit enables simple product unloading onto subsequent components
        • integrated pre- and post-spraying of the products

         

        Hygienic Design

         

        • each unloaded baking plate is cleaned by the integrated brush cleaning system
        • easily accessible underneath oven
        • extendible catch trays in the loading and unloading area of the oven
        • smooth surfaces enable easy cleaning
        • wide-opening maintenance doors for easy access to baking chamber
    • Comparison of technical data

       

      PU2500x1300

      PU3000x1300

      Plate size (mm)

      2500x1300

      3000x1300

      Number of baking plates(piece.)

      26 / 28 / 30 / 32 / 34 / 36

      26 / 28 / 30 / 32 / 34 / 36

      Active baking surface(sqm)

      84sqm / 91sqm / 97sqm / 104sqm / 110sqm / 117sqm

      101sqm / 109sqm / 117sqm / 124sqm / 132sqm / 140sqm

      Minimum cycle time

      1 loading trolley: 25 sec

      2 loading trolleys: 19 sec

      1 loading trolley: 25 sec

      2 loading trolleys: 19 sec

      Baking time

      1 loading trolley:

      11.0 min - 26 baking plates

      11.5 min - 28 baking plates

      12.5 min - 30 baking plates

      2 loading trolleys:

      10.0 min - 32 baking plates

      11.0 min - 34 baking plates

      11,5 min - 36 Backplatten

       1 loading trolley:

      11.0 min - 26 baking plates

      11.5 min - 28 baking plates

      12.5 min - 30 baking plates

      2 loading trolleya:

      10.0 min - 32 baking plates

      11.0 min - 34 baking plates

      11,5 min - 36 Backplatten

      Maximum product height at baking plate height(163 mm / 190mm)

      110mm / 140mm

      110mm / 140mm

      Floor space cyclotherm

      8400x4890mm

      8400x5390mm

      Floor space thermo oil

      8400x4590mm 

      8400x5090mm 

      System height cyclotherm

      4759 - 5411mm

      4759 - 5411mm 

      System height thermo oil

      5110 - 5870mm 

      5110 - 5870mm 
    • Detailed photos

      Backplattenausgabe | Discharge of baking platesgetrennte Backzonen | separate baking zonesgetrennte Backzonen | separate baking zonesEinfache Bedienung über Touchpanel | Easy operation by touchpanelBackplatteneingabe | Infeed of baking platesBackplatteneingabe | Infeed of baking platesAutomatisierte Be- und Entladung integriert - Automatic loading system includedgetrennte Backzonen | separate baking zones
    • Video

    • Spiral Cooler

      The spiral cooler is an endless conveyor belt system providing natural and uniform cooling for the products before the following process, whether it is slicing, freezing or packaging.

       

      This cooler, besides combining high capacity and small footprint, also stands out for its high flexibility, thanks to the simple adjustment of the product through-put time inside the unit.

    • Photos

      Spiral coolerSpiral coolerSpiral coolerSpiral coolerSpiral cooler
    • Main features

      • complete ambient spiral and freezing cooling system
      • 30mins ambient and 47mins freezing -based on line
      • speed: 12 m per min
      • spiral freezer belt washing
      • spiral freezer CIP cleaning system
      • variable speed (min/max): 7-21 m/min
      • variable resting time (min/max): 34 – 102 min
    • Video

    • Spiral freezer

      The spiral freezer is a continuous freezing system allowing the product to reach the optimum core temperature for conservation, with a special attention to sanitation and efficiency requirements. The freezer is fully enclosed by thermo-insulated panels and its internal conditions are maintained by a series of evaporators.

       

      This freezer, besides combining high capacity and small footprint, also stands out for its high flexibility, thanks to the simple adjustment of the product permanence time inside the unit.

    • Main features

      • complete ambient spiral and freezing cooling system
      • 30mins ambient and 47mins freezing -based on line
      • speed: 12 m per min
      • spiral freezer belt washing
      • spiral freezer CIP cleaning system
      • variable speed (min/max): 7-21 m/min
      • variable resting time (min/max): 34 – 102 min

    TRY US AT THE CUSTOMER TECHNOLOGY CENTRE!

    Trust evolves from good experience and reliability

    So you won't buy a pig in a poke: You can put Koenig machines through the acid test at our Customer Technology Centre.

    Visit us at our Customer Technology Centre in Graz or Dinkelsbühl. Together with you, we will reach optimal results with your recipes and raw materials. We won't stop until you are satisfied.

    SERVICE AND SPARE PARTS FROM THE MANUFACTURER!

    The service hotline of Koenig:

    +43 316.6901.739

    Only fast help is real help.

    König 24 Stunden Service

    This sentence gets to the heart of the matter. That is why our service hotline is available for you at any time.

    24/7, 365 days a year, worldwide!