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Premium Bread Line

Twin Twist Mixer

Two attachments with unique twisting motion and set at an optimum working angle provide the perfect foundation for the production of dough. A shorter kneading time in addition to more air and oxygen give superb results.

Overview
  • Dough capacity of 125 kg and 240 kg
  • Removable dough bowl
  • Two speed settings for the kneading tool and the dough bowl.
  • Short kneading times with minimal dough warming
  • Hydraulic dough bowl locking
  • Hydraulic lifting and lowering of head
  • Intensive yet delicate dough preparation (e.g. for fruit dough)
  • Optional: Stainless steel base frame and hygienic “H” build type (can be spray cleaned with water)
Images
DW 240 Standard
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DW 240 Standard
Doppelwellenkneter 240 mit Teig
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Doppelwellenkneter 240 mit Teig
Knetwerkzeug mit Abstreifer
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Knetwerkzeug mit Abstreifer
DW 240-H in Hygienebauart
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DW 240-H in Hygienebauart
Hygieneausführung DW 240-H
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Hygieneausführung DW 240-H
Detailaufnahme DW 240 H
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Hygieneausführung DW 240-H
Detailaufnahme DW 240 H
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Hygieneausführung DW 240 H
Videos
Videos
Doppelwellenkneter DW 240
Videos
Doppelwellenkneter DW 240 H
Menes

Menes

The Menes dough belt system can be adapted and expanded at any time to meet your requirements thanks to its well-thought-out module concept.

Overview
  • Dough throughput of 500 to 1,500 kg per hour
  • Multiple operational widths (800, 1,000, 1,200, 1,600 mm)
  • Dough sheet height from 1 to 50 mm
  • Huge range of dough yields (140 to 190)
  • Full modularity thanks to the building-block principle
  • High product variety guaranteed
Images
Menes Teigband
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Menes Teigband
Menes Pizzazungen
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Menes Pizzazungen
Menes Pizzen
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Menes Pizzen
Menes Kornecken
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Menes Kornecken
Menes Bestreuungsanlage Kornecken
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Menes Bestreuungsanlage Kornecken
Menes Gefüllte Produkte
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Menes Gefüllte Produkte
Menes Ciabatta
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Menes Ciabatta
Menes Ciabatta
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Menes Ciabatta
Menes Brot
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Menes Brot
Menes-H Guillotine
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Menes-H Guillotine
Menes-H Ciabatta
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Menes-H Ciabatta
Images
Menes-H Teigband
Videos
Videos
Menes
Videos
Hygieneausführung Menes-H
Stufengärschrank

Step Proofing Cabinet

The modular structure of the step proofing cabinet facilitates gentle and even processing of the dough pieces. Its compact and hygienic design and the use of high-quality components ensure maximum efficiency and flexibility in production, and all of this with a reduced need for space. The proofing cabinet is completely enclosed by heat-insulating plates. Nevertheless, all of the mechanical components are fully compartmentalised and thus easily accessible for maintenance work.

Overview

The climate control unit facilitates extremely precise control of all proofing parameters (temperature and humidity) and ensures the maintenance of uniform and constant proofing conditions in all areas of the proofing cabinet.

 

  • Suitable for products on / in plates, sheets, or moulds
  • Standard operational widths: 800, 1,000, 1,200, 1,600, 2,400 mm
  • No capacity limitations
  • Various layout combinations
  • Modular construction
  • Standard version in stainless steel design
  • High standard of hygiene
  • Adjustable processing time
  • High-precision system for the control of heating, cooling and humidity
  • The same mechanical construction can be used for coolers, freezers and storage
Detailed images
Platten-Transportsystem

Plate Conveyor System

The plate conveyor system takes plates and transports them cyclically to all of the units as part of the line, starting at dough preparation, where the plates are loaded, through to unloading and return conveyance.

Produktschneideeinheit

Product Cutting Unit

The product cutting unit cuts the dough using rotating knives. Before cutting, the product's position is checked using a scanner. Possible cutting adjustments: Number, angle, depth, inclination.

Overview
  • Device type: Robot / rotating high-speed knives, self-cleaning
  • Start-stop operation
  • Workspace: 2500 x 1250 mm
  • Four blades
Puffer

Buffer

- Buffering of empty plates depending on how many plates are not in the proofing cabinet - If the line is paused, for example, during a change of product, the empty plates are buffered depending on how long the line is out of operation The plates are moved within the buffer using a chain lifting system.

Overview
  • The frame of the buffer is made of stainless steel tubes
  • Plates are moved within the buffer using a chain lift system
  • Angled brackets in stainless steel design
  • Electrical speed adaptation using a frequency converter
  • Start-stop operation
  • Frame system to which all operating units are attached
  • Movable safety guards for the workspace
Plattenreinigungseinheit

Plate Cleaning Unit

The plate cleaning unit dries, cleans and sterilises the plates.

Overview

The cleaning unit consists of the following components:

 

  • Cleaning Unit
    This PLC-controlled unit is located on the sheet return conveyor unit and consists of a rotating plastic brush to clean the surfaces of the plates and a collection draw.
  • Sterilisation Unit
    This PLC-controlled unit is located on the plate return conveyor unit and consists of UV lamps to prevent soiling.
Platten-Entladung / Ofen-Beladung

Plate Unloading / Oven Loading

During plate unloading / oven loading, products are removed from the plates and fed into the oven.

Overview
  • Removal Conveyor Belt
  • Start-stop operation
  • Variable speed
  • Electrical speed adaptation using a frequency converter
  • Made of stainless steel
MDI Stratos

MDI Stratos

The indirectly heated MDI STRATOS multi-level tunnel oven is an extraordinary combination of compact design, modularity, performance and control. The independent levels allow for the baking of different quantities and products.

Overview
  • Baking surface: 500m2 on up to six levels
  • Belt width: 2,500 mm with modular design and small floor area requirement
  • The baking process is possible directly on the belt or in the baking mould
  • Individual control of heating from the top and bottom
  • Integrated cleaning system for belt and baking chamber
  • High-speed lifts for feeding and unloading
Images
Images
MDI Stratos_Detail_1
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MDI Stratos_Detail_5
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MDI Stratos_Detail_6
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MDI Stratos_Detail_2
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MDI Stratos_Detail_3
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MDI Stratos_Detail_4
Ofen-Entladung / Kühler-Beladung

Oven unloading / cooling system loading

During the unloading of the oven/loading of the cooling system, products are removed from the oven and fed into the cooling system.

Overview
  • Removal Conveyor Belt
  • Start-stop operation
  • Variable speed
  • Electrical speed adaptation using a frequency converter
  • Made of stainless steel
Kühlspirale

Spiral cooler

With its continuous conveyor belt system, the spiral cooler facilitates a natural and consistent cooling of products prior to subsequent units, for example, before cutting, freezing and packing. In addition to its high capacity and small space requirements, this cooler is characterised by considerable flexibility. This is primarily due to the simple adjustment options for the product throughput time inside the unit.

Overview
  • Spiral cooling and freezing system
  • Cooling: 30 minutes / Freezing: 47 minutes – depending on the production line
  • Speed: 12 metres per minute
  • Deep-freeze spiral with belt washing unit and CIP cleaning system
  • Variable speed (min./max.): 7-21 metres per minute
  • Variable resting time (min./max.): 34 – 102 minutes
Detailed images
Detailansicht Kühlspirale
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Detailansicht Kühlspirale
Detailansicht Kühlspirale
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Detailansicht Kühlspirale
Detailansicht Kühlspirale
Images
Detailansicht Kühlspirale
Detailansicht Kühlspirale
Images
Detailansicht Kühlspirale
Video
Image
Kühlspirale
Spiralfroster

Spiral Freezer

The spiral freezer is a continuous freezing system that helps products reach the optimum core temperature for preservation with a special focus on hygiene and efficiency requirements. The freezer is fully coated with thermal-insulation plates and its internal conditions are regulated by several vaporisers. In addition to its high capacity and low space requirements, this freezer is characterised by considerable flexibility thanks to the simple adjustment of the product throughput time inside the unit.

Overview
  • Spiral cooler and spiral freezer system
  • Cooling: 30 minutes / freezer: 47 minutes – depending on the production line
  • Speed: 12 metres per minute
  • Deep-freeze spiral with belt washing unit and CIP cleaning system
  • Variable speed (min./max.): 7-21 metres per minute
  • Variable resting time (min./max.): 34 – 102 minutes
Detailed images
Detailansicht Frostspirale
Images
Detailansicht Frostspirale
Detailansicht Frostspirale
Images
Detailansicht Frostspirale
Detailansicht Frostspirale
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Detailansicht Frostspirale
Detailansicht Frostspirale
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Detailansicht Frostspirale
Detailansicht Frostspirale
Images
Detailansicht Frostspirale
Detailansicht Frostspirale
Images
Detailansicht Frostspirale

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