Premium Bread Line
Twin Twist Mixer
Two attachments with unique twisting motion and set at an optimum working angle provide the perfect foundation for the production of dough. A shorter kneading time in addition to more air and oxygen give superb results.
- Dough capacity of 125 kg and 240 kg
- Removable dough bowl
- Two speed settings for the kneading tool and the dough bowl.
- Short kneading times with minimal dough warming
- Hydraulic dough bowl locking
- Hydraulic lifting and lowering of head
- Intensive yet delicate dough preparation (e.g. for fruit dough)
- Optional: Stainless steel base frame and hygienic “H” build type (can be spray cleaned with water)
Menes
The Menes dough belt system can be adapted and expanded at any time to meet your requirements thanks to its well-thought-out module concept.
- Dough throughput of 500 to 1,500 kg per hour
- Multiple operational widths (800, 1,000, 1,200, 1,600 mm)
- Dough sheet height from 1 to 50 mm
- Huge range of dough yields (140 to 190)
- Full modularity thanks to the building-block principle
- High product variety guaranteed
Step Proofing Cabinet
The modular structure of the step proofing cabinet facilitates gentle and even processing of the dough pieces. Its compact and hygienic design and the use of high-quality components ensure maximum efficiency and flexibility in production, and all of this with a reduced need for space. The proofing cabinet is completely enclosed by heat-insulating plates. Nevertheless, all of the mechanical components are fully compartmentalised and thus easily accessible for maintenance work.
The climate control unit facilitates extremely precise control of all proofing parameters (temperature and humidity) and ensures the maintenance of uniform and constant proofing conditions in all areas of the proofing cabinet.
- Suitable for products on / in plates, sheets, or moulds
- Standard operational widths: 800, 1,000, 1,200, 1,600, 2,400 mm
- No capacity limitations
- Various layout combinations
- Modular construction
- Standard version in stainless steel design
- High standard of hygiene
- Adjustable processing time
- High-precision system for the control of heating, cooling and humidity
- The same mechanical construction can be used for coolers, freezers and storage
Plate Conveyor System
The plate conveyor system takes plates and transports them cyclically to all of the units as part of the line, starting at dough preparation, where the plates are loaded, through to unloading and return conveyance.
Product Cutting Unit
The product cutting unit cuts the dough using rotating knives. Before cutting, the product's position is checked using a scanner. Possible cutting adjustments: Number, angle, depth, inclination.
- Device type: Robot / rotating high-speed knives, self-cleaning
- Start-stop operation
- Workspace: 2500 x 1250 mm
- Four blades
Buffer
- Buffering of empty plates depending on how many plates are not in the proofing cabinet - If the line is paused, for example, during a change of product, the empty plates are buffered depending on how long the line is out of operation The plates are moved within the buffer using a chain lifting system.
- The frame of the buffer is made of stainless steel tubes
- Plates are moved within the buffer using a chain lift system
- Angled brackets in stainless steel design
- Electrical speed adaptation using a frequency converter
- Start-stop operation
- Frame system to which all operating units are attached
- Movable safety guards for the workspace
Plate Cleaning Unit
The plate cleaning unit dries, cleans and sterilises the plates.
The cleaning unit consists of the following components:
- Cleaning Unit
This PLC-controlled unit is located on the sheet return conveyor unit and consists of a rotating plastic brush to clean the surfaces of the plates and a collection draw. - Sterilisation Unit
This PLC-controlled unit is located on the plate return conveyor unit and consists of UV lamps to prevent soiling.
Plate Unloading / Oven Loading
During plate unloading / oven loading, products are removed from the plates and fed into the oven.
- Removal Conveyor Belt
- Start-stop operation
- Variable speed
- Electrical speed adaptation using a frequency converter
- Made of stainless steel
MDI Stratos
The indirectly heated MDI STRATOS multi-level tunnel oven is an extraordinary combination of compact design, modularity, performance and control. The independent levels allow for the baking of different quantities and products.
- Baking surface: 500m2 on up to six levels
- Belt width: 2,500 mm with modular design and small floor area requirement
- The baking process is possible directly on the belt or in the baking mould
- Individual control of heating from the top and bottom
- Integrated cleaning system for belt and baking chamber
- High-speed lifts for feeding and unloading
Oven unloading / cooling system loading
During the unloading of the oven/loading of the cooling system, products are removed from the oven and fed into the cooling system.
- Removal Conveyor Belt
- Start-stop operation
- Variable speed
- Electrical speed adaptation using a frequency converter
- Made of stainless steel
Spiral cooler
With its continuous conveyor belt system, the spiral cooler facilitates a natural and consistent cooling of products prior to subsequent units, for example, before cutting, freezing and packing. In addition to its high capacity and small space requirements, this cooler is characterised by considerable flexibility. This is primarily due to the simple adjustment options for the product throughput time inside the unit.
- Spiral cooling and freezing system
- Cooling: 30 minutes / Freezing: 47 minutes – depending on the production line
- Speed: 12 metres per minute
- Deep-freeze spiral with belt washing unit and CIP cleaning system
- Variable speed (min./max.): 7-21 metres per minute
- Variable resting time (min./max.): 34 – 102 minutes
Spiral Freezer
The spiral freezer is a continuous freezing system that helps products reach the optimum core temperature for preservation with a special focus on hygiene and efficiency requirements. The freezer is fully coated with thermal-insulation plates and its internal conditions are regulated by several vaporisers. In addition to its high capacity and low space requirements, this freezer is characterised by considerable flexibility thanks to the simple adjustment of the product throughput time inside the unit.
- Spiral cooler and spiral freezer system
- Cooling: 30 minutes / freezer: 47 minutes – depending on the production line
- Speed: 12 metres per minute
- Deep-freeze spiral with belt washing unit and CIP cleaning system
- Variable speed (min./max.): 7-21 metres per minute
- Variable resting time (min./max.): 34 – 102 minutes